Manager-Mechanical
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Key details
- Location
- Madhya Pradesh, India
- Work style
- Onsite
- Level
- Senior
- Job type
- Full-time
- Experience
- 12–18 yrs
- Function
- Operations & Strategy
- Focus area
- other
- Posted
- 3d ago
Skills
boilerscapacmmscontractor managementgearboxesinventory managementmaintenance managementmaterial handlingperformance managementroot cause analysissapsuccession planningvibration analysis
About the role
- Lead preventive, predictive, breakdown, and shutdown maintenance activities of Coal Handling Plant (CHP) equipment.
- Ensure uninterrupted coal unloading, conveying, crushing, stacking, reclaiming, and bunker feeding operations to support generation requirements.
- Maintain and improve reliability of conveyors, crushers, screens, stacker reclaimers, paddle feeders, plough feeders, trippers, vibrating feeders, and associated equipment.
- Monitor CHP equipment health and implement reliability improvement initiatives to reduce forced outages and recurring failures.
- Plan and execute annual shutdowns, overhauls, major maintenance activities, and capital repair jobs.
- Conduct Root Cause Analysis (RCA) for equipment failures and implement corrective and preventive actions.
- Drive condition monitoring programs including vibration analysis, thermography, lubrication management, and predictive maintenance practices.
- Coordinate with Operations, Electrical, C&I, Boiler, and Fuel Management teams to ensure seamless coal handling operations.
- Monitor coal feeding systems, bunkering operations, and conveyor availability to meet generation targets.
- Optimize maintenance costs, spare consumption, inventory levels, and contractor productivity.
- Ensure effective management of critical spares, conveyor belts, gearboxes, pulleys, idlers, motors, couplings, and crusher components.
- Supervise contractors, service providers, and maintenance teams to ensure safe and quality execution of maintenance activities.
- Ensure strict compliance with safety standards, fire protection requirements, dust suppression systems, PTW procedures, and statutory regulations.
- Drive continuous improvement initiatives focused on equipment availability, MTBF improvement, and reduction in coal handling losses.
- Develop and mentor maintenance teams through technical training, performance management, and succession planning.
Educational Qualification
Mandatory
- B.E. / B.Tech in Mechanical Engineering
Preferred
- M.Tech in Mechanical Engineering
- MBA (Operations) will be an added advantage
Experience Requirements (Must Have)
Mandatory Experience
- 12-18 years of experience in Mechanical Maintenance.
- Minimum 7 years of hands-on experience in Coal Handling Plant (CHP) Maintenance.
- Experience in Thermal Power Plants or Large Captive Power Plants.
- Experience in maintenance of coal conveying and material handling systems.
- Exposure to utility-scale power plants of 300 MW and above.
- Experience handling shutdowns, overhauls, and reliability improvement programs.
- Experience managing maintenance teams, contractors, and OEMs.
- Working knowledge of SAP PM or equivalent CMMS systems.
Non-Negotiable Requirements
- B.E./B.Tech Mechanical Engineering.
- 12-18 years of relevant experience.
- Mandatory Coal Handling Plant (CHP) maintenance experience.
- Minimum 7 years of CHP exposure in Thermal Power Plants.
- Experience on utility-scale generating units of 300 MW+.
- Experience in Conveyor Systems, Crushers, and Stacker Reclaimers.
- Strong contractor management and team leadership experience.
- Exposure to SAP PM or equivalent maintenance platform.
- Strong safety and compliance orientation.
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