Process Control Engineer

OPS1000OPSEC

Żejtun, Malta3d ago

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Key details

Location
Żejtun, Malta
Work style
Onsite
Level
Mid level
Job type
Full-time
Experience
3–5 yrs
Function
Hardware, mechanical & civil engineering
Focus area
other
Posted
3d ago

Skills

capacontrol systemsdata acquisitionhmiiiotindustrial automationindustrial control systemsindustry 4.0manufacturing processesmesnetworkingplcprocess automationprocess capabilityprocess controlprocess optimizationrockwell automationroot cause analysisscadaspcsystem architecturetechnical documentationtechnical supporttroubleshooting

About the role

Position Summary & Objective:

The Automated Process Control Engineer is responsible for the design, implementation, optimization, and continuous improvement of automated process control systems across manufacturing operations. The role ensures that production processes operate safely, consistently, and efficiently through the application of automation technologies, advanced control strategies, data analytics, and continuous improvement methodologies.

Working collaboratively with Production, Maintenance, Quality, Engineering, and Digital Services teams, the position drives process stability, product quality, equipment reliability, and operational performance. The engineer serves as a technical expert in process automation and control systems, supporting business objectives through innovative solutions and data-driven decision-making. The primary objective of the role is to maximize manufacturing performance by reducing process variability, improving operational efficiency, increasing system availability, and supporting the organization's digital transformation and Industry 4.0 initiatives

Accountabilities:

  • Design, implement, maintain, and optimize automated process control systems and control strategies.
  • Develop and maintain PLC, HMI, SCADA, and industrial communication network solutions.
  • Analyse process performance data to identify opportunities for improvement and operational optimization.
  • Monitor and enhance process capability, equipment performance, and production efficiency.
  • Investigate process deviations and automation-related issues using structured problem-solving methodologies.
  • Lead root cause analysis activities and implement sustainable corrective and preventive actions.
  • Support commissioning, validation, and qualification of new equipment and process modifications.
  • Develop and maintain technical documentation, including functional specifications, control narratives, operating procedures, and system architecture diagrams.
  • Ensure compliance with safety, quality, environmental, cybersecurity, and regulatory requirements.
  • Participate in continuous improvement initiatives aimed at reducing waste, downtime, defects, and energy consumption.
  • Evaluate emerging technologies and recommend automation improvements that support operational excellence.
  • Provide technical support and training to operations, maintenance, and engineering personnel.
  • Support capital projects involving automation, process control, system integration, and manufacturing technology upgrades.
  • Work closely with Engineering and Digital Services teams to implement Industry 4.0 and Smart Manufacturing initiatives.
  • Collaborate with cross-functional teams to support manufacturing objectives and strategic initiatives for Micro Optics.
  • Contribute to the development and implementation of automation, control, and digitalization standards across the organization.

Disclaimer:

This job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee. Duties, responsibilities and activities may change, or new ones may be assigned at any time with or without notice.

Position Qualifications:

Knowledge (Education/Training) or Equivalent:

  • Degree in Engineering; Chemistry or equivalent

Technical and other skills/experience:

  • Minimum of 3–5 years of experience in industrial automation, process control, manufacturing engineering, or related technical roles.
  • Experience supporting automated manufacturing environments.
  • Hands-on experience with industrial control systems, process optimization, and troubleshooting.
  • Experience leading or supporting automation and continuous improvement projects.
  • Industrial automation and control system architecture.
  • Process control principles, including PID control and loop tuning.
  • PLC, HMI, SCADA, and Distributed Control Systems (DCS).
  • Industrial communication protocols and networking technologies.
  • Statistical Process Control (SPC) and process capability analysis.
  • Manufacturing processes and production systems.
  • Root cause analysis and continuous improvement methodologies.
  • Manufacturing execution systems (MES) and data acquisition systems.
  • Health, safety, quality, and environmental management requirements.
  • Industry 4.0, Smart Manufacturing, and Industrial Internet of Things (IIoT) technologies.

License or other requirements:

  • Relevant vendor certifications in Siemens, Rockwell Automation, Beckhoff, Schneider Electric, or equivalent technologies.

Crane Authentication is an Equal Employment Opportunity organization. All qualified applicants will receive consideration for employment regardless of race, color, religion, sex, sexual orientation, gender identity, national origin, or protected veteran status and will not be discriminated against based on disability. Crane Authentication is committed to providing reasonable accommodation to individuals with disabilities.

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